Coarse Straining

Upstream protection and bulk separation

Cartridge Filtration

Precision fine and depth filtration

Membrane Technologies

Micro, ultra, nano and reverse osmosis

Pre-Treatment

Conditioning ahead of the process

Purification

Reverse osmosis and demineralization

Polishing and Service

High purity finishing and on-site support

Polyethersulfone Membrane Media Filter Cartridges Developed for the Special Needs of the Pharmaceutical Industry

Specifications

316 SS Ring
Ring
Air Diffusion Rate
≤ 15 cc/min at 1378 mbar / ≤ 15 cc/min at 20 psi
Cartridge Length
50.8 cm / 20 in
Flow Rate
5.0 gpm / 18.92 lpm
Pore size
0.45 µm

Chemical Sanitization

Industry standard concentrations of hydrogen peroxide, peracetic acid, sodium hypochlorite and other selected chemicals. Sanitization protocols designed to extend the useful life of PPS cartridges are available from Critical Process Filtration, Inc.

USP Biosafety

The materials used to construct Pharmaceutical Grade filters are non-toxic and meet the requirements for the MEM Elution Cytotoxicity Test and USP24 Plastic Class V1 121°C Test.

FDA Compliance

The materials used to construct Pharmaceutical Grade filters meet the requirements listed by the FDA as appropriate for use in articles intended for repeated food contact as specified in Title 21 CFR sections 174.5, 177.1500, 177.1520, 177.1630, 177.2440 and 177.2600 as appropriate. PPS filters comply with Title 21 CFR sections 210.3 (b)(6) and 211.72, for non-fiber releasing filters.

Applications

Final Filtration of:

  • Diagnostics
  • LVPs & SVPs
  • WFI Water
  • Vaccines
  • Biologicals
  • Medications

Validation

PPS grade cartridges are validated using modified HIMA protocols at a challenge level of 107 organisms per cm2 of filter media. (0.22 µm challenged with Brevundimonas diminuta) (0.45 µm challenged with Serratia marcescens) (0.65 µm challenged with Saccharomyces cerevisiae). Validation Guide is available for 0.22 micron to meet regulatory requirements.

Extractables

The levels of bacterial endotoxins in aqueous extracts from Pharmaceutical Grade Filters are below the USP24 limits defined in Water for Injection (≤0.5 EU/ml). Pharmaceutical Grade Filters typically exhibit low levels of non-volatile residues.

Flow Rate

See the Flow Rate table in more image which represents typical water flow at a one psi (69 mbar) pressure differential across a single 10-inch cartridge element. The test fluid is water at ambient temperature. Extrapolation for housings with multiple elements and higher pressure drops is acceptable, but as flows increase the pressure drop of the housing becomes more apparent.

Quality Assurance

Pharmaceutical Grade Filters are manufactured using current Good Manufacturing Practices under a quality management system that has met ISO 9001 standards. Each Pharmaceutical Grade Filter is assigned a lot code to ensure traceability of the data and materials used in the manufacturing process. Our goal is to ensure our customers the greatest possible value for their filtration dollar. We achieve both low cost manufacture and high quality by employing state of the art manufacturing equipment. This computer controlled equipment is highly automated, reducing hand operations that compromise quality. Each operation including assembly, testing, cleaning, drying and packaging is done in appropriately rated clean rooms. Critical Process Filtration produces validated products to rigorous standards. Manufacturing is controlled using sophisticated MRP software that is networked to work stations in manufacturing centers and inspection points. During the manufacturing and inspection processes, data is collected “real time” from machinery and measuring instruments. This allows variable and attribute data to be quickly and easily analyzed to facilitate constant improvements in both quality and cost.

Total Performance

Critical Process Filtration, Inc. is a vertically integrated supplier of filtration products and services to industries in which filtration is considered to be a critical part of the manufacturing process. We manufacture a complete line of products to help you achieve all your filtration requirements from a single source.

Line Specifications

Autoclave
250°F (121°C), 30 min, multiple cycles
Center Core Material
Polypropylene
End Caps
020 O-ring / Plug, 213/119 Internal O-ring / Plug, 213/119 Internal O-ring DOE, 2-222 O-ring / Flat, 2-222 O-ring / Plug, 2-222 O-ring / Spear, 2-222 O-ring 3 Tab / Flat, 2-222 O-ring 3 Tab / Spear, 2-223 O-ring / Flat, 2-223 O-ring / Spear, 2-226 O-ring / Flat, 2-226 O-ring / Spear, Flat Gasket / Plug, Flat Gasket, DOE
End Caps Material
Polypropylene
Filtered Hot Water
90 °C / 194 °F
Filtration Area Per 10" Length
7.0 ft² / 0.65 m²
Filtration Media
Dual Layered Polyethersulfone
Filtration Media Support Material
Polypropylene
Forward Differential Pressure at 20°C
3.4 bar / 50 psi
In-Line Steam
275°F (135°C), 30 min, multiple cycles
Nominal Length
12.7 to 101.6 cm / 5 to 40 in
Nominal Outside Diameter
7.0 cm / 2.75 in
O-Rings Material
Buna, EP, PTFE® Encapsulated Silicone, PTFE® Encapsulated Viton®, Silicone, Viton®
Operating Temperature at 10 psid (0.69 bar) in Water
82 °C / 180 °F
Outer Support Cage Material
Polypropylene
Recommended Change Out Pressure
2.4 bar / 35 psid
Reverse Differential Pressure at 20°C
2.7 bar / 40 psi
Sealing Method
Thermal Bonding

Request a Quote

This part number is already on the request. Tell us how many you need and our specialists will come back to you.

Phone Number
Filled in from the part you choose. Change it if your request is about a different part.
Quantities, timelines, or anything else that would help us quote accurately.