Coarse Straining

Upstream protection and bulk separation

Cartridge Filtration

Precision fine and depth filtration

Membrane Technologies

Micro, ultra, nano and reverse osmosis

Pre-Treatment

Conditioning ahead of the process

Purification

Reverse osmosis and demineralization

Polishing and Service

High purity finishing and on-site support

Complete Range of Disposable Media Filter Capsules Engineered and Manufactured for Cost Effective Filtration

Specifications

Filter Media/Membrane
Nylon Membrane
Filtration Media
Nylon
Grade
General
Micron Rating
0.03 µ

Filtration Media

Nylon Membrane – NM

NM Capsules are hydrophilic Nylon membrane, able to remove particles below the rated pore size of the membrane. These capsules exhibit superior retention, used across the beverage, electronic and pharmaceutical industries. Applications include high purity water, esters, solvents, cosmetics, alcohols, ketones, glycols and many others. PNM grade Nylon capsules are designed to be used as sterilizing grade capsules for the pharmaceutical industry. Nylon capsules see broad service in sterile fill applications in SVPs and as bio burden management filters in LVPs. Media and service liquid filtration are other common applications for this capsule. Nylon is particularly suited for the filtration of solvents because of it’s broad compatibility and low level of extractables. 100% integrity tested.

Flow Rate

See the Flow Rate table in more image which represents typical water flow at a one psi (69 mbar) pressure differential across a single 2 inch capsule 1.0 ft2 (930 cm2) of media with 1/2″ FNPT ports. The test fluid is water at ambient temperature. Higher pressure drops is acceptable, but as flows increase the pressure drop of the housing becomes more apparent.

Grade Definition

Designed for general purpose use at an effective cost. Each module is rinsed with 17+ megohm-cm water to remove potential extraneous manufacturing debris. Each cartridge module is individually tested for integrity.

Validation

P – grade capsules are validated using modified HIMA protocols at a challenge level of 107 organisms per cm2 of filter media.
F & E – grade capsules are validated using modified HIMA protocols at a challenge level of 106 organisms per cm2 of filter media.
G – grade capsules are validated using modified HIMA protocols at a challenge level of 104 organisms per cm2 of filter media.
(0.22 µm challenged with Brevundimonas diminuta) (0.45 µm challenged with Serratia marcescens) (0.65 µm challenged with Saccharomyces cerevisiae).

Note

All materials of construction are FDA accepted. Final assemblies have been validated to pass USP class 6 Toxicology extractable tests, oxidizable substances for plastics, endotoxin level and other quality tests.

Chemical Sanitization

Industry standard concentrations of hydrogen peroxide, peracetic acid, sodium hypochlorite and other selected chemicals. Sanitization protocols designed to extend the useful life of CP capsules are available from Critical Process Filtration, Inc.®.

USP Biosafety

The materials used to construct the membrane capsule filters are non-toxic and meet the requirements for the MEM Elution Cytotoxicity Test and USP24 Plastic Class V1 121°C Test.

Quality Standards

Our goal is to ensure our customers the greatest possible value for their filtration dollar. We achieve both low cost manufacture and high quality by employing state of the art manufacturing equipment. This computer controlled equipment is highly automated, reducing hand operations that compromise quality. Each operation including assembly, testing, cleaning, drying and packaging is done in appropriately rated clean rooms. Critical Process Filtration manages an ISO 9000 facility that produces validated products to rigorous standards. Manufacturing is controlled using sophisticated MRP software that is networked to work stations in manufacturing centers and inspection points. During the manufacturing and inspection processes, data is collected “real time” from machinery and measuring instruments. This allows variable and attribute data to be quickly and easily analyzed to facilitate constant improvements in both quality and cost.

Total Performance

Critical Process Filtration, Inc.® is a vertically integrated supplier of filtration products and services to industries in which filtration is considered to be a critical part of the manufacturing process. We manufacture a complete line of products to help you achieve all your filtration requirements from a single source.

Line Specifications

Autoclave
250°F (121°C), 30 min, multiple cycles
Filtered Hot Water
90 °C / 194 °F
Filtration Media Support Material
Polypropylene
Forward Differential Pressure at 20°C
3.4 bar / 50 psi
Gases Operational Pressure at 20°C
4.1 bar / 60 psi
Housing
Polypropylene
Liquid Operational Pressure at 20°C
5.5 bar / 80 psi
Operating Temperature at ≤30 psi (1.4 bar) in Water.
43 °C / 110 °F
Pre Sterilized
Not Sterilized, Pre- Sterilized
Recommended Change Out Pressure
2.4 bar / 20 psid
Removal Ratings
0.03 to 100 µ
Reverse Differential Pressure at 20°C
2.7 bar / 40 psi
Sealing Method
Heat – Fused
Support Components Material
Polypropylene

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